Wire Saws

A diamond-beaded wire pulled in a loop through the concrete by a powered drive unit and guide pulleys. There is no practical depth limit, which is why wire sawing is the method for thick foundations and large sections. SES holds the range as an authorised Tyrolit distributor, covering wire Diamond beads on steel rope, spliced or crimped loops; bead types Sintered and electroplated; drives Hydraulic power pack or high-frequency electric; guidance Track-mounted drive with idler and guide pulleys. Executions include hydraulic wire saws, high-frequency electric wire saws, wire saw drive units, diamond wire, sintered beads, among others. It is specified most often into cutting out machine foundations and turbine blocks and sectioning thick piers, abutments and pile caps. Every part is genuine Tyrolit through official channels, with designation, specification and options confirmed against your duty before it ships — supplied from Kolkata and our branch network, with breakdown cover that does not sit in an inbox.

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Trusted across Metals & Energy

Supplying India’s Industrial Names.

From integrated steel plants to power utilities and EPC majors — the works that cannot afford a counterfeit part specify through SES.

Tata Steel
SAIL — Steel Authority of India
JSW Steel
Jindal Steel & Power
AM/NS India
Vedanta
ONGC
Oil India
Indian Oil
NTPC
DVC — Damodar Valley Corporation
Tata Steel
SAIL — Steel Authority of India
JSW Steel
Jindal Steel & Power
AM/NS India
Vedanta
ONGC
Oil India
Indian Oil
NTPC
DVC — Damodar Valley Corporation
WBSEDCL
Maharashtra State Electricity Board
CSPDCL
UPRVUNL
Indian Railways
Primetals Technologies
Danieli
SMS Group
SMS Meer
Yogiji Digi
WBSEDCL
Maharashtra State Electricity Board
CSPDCL
UPRVUNL
Indian Railways
Primetals Technologies
Danieli
SMS Group
SMS Meer
Yogiji Digi
  • Cut depth

    Effectively unlimited

  • Wire

    Diamond beads on a spliced loop

  • Drive

    Hydraulic or high-frequency electric

  • Control

    Remote, operator clear of the wire

Where it runs.

You will find Wire Saws in the parts of a plant where this particular duty actually occurs. In practice that means cutting out machine foundations and turbine blocks, sectioning thick piers, abutments and pile caps, removing reinforced concrete beside live plant, and equally underwater cutting of intake and outfall structures, cutting composite steel and concrete sections, dismantling heavy structures where breaking is not permitted. What links them is the duty rather than the machine name — cut depth: Effectively unlimited. If your installation is not on that list it matters less than you would think: the operating condition decides the specification. Send us the load, the speed, the running temperature and the environment it runs in, and we will match it to the right execution in the Tyrolit range and confirm what is in stock.

Specify it against the duty.

Specification here follows the operating condition, not the catalogue. Very heavily reinforced or steel-rich section — A wire with bead concentration and bond chosen for steel content. A concrete-specification wire loses beads quickly once it runs mostly in steel. Cutting close to running plant — Wire sawing in place of percussive methods. The process is near-silent, almost vibration free, and the cut face comes out flat enough to build against. Underwater or flooded structures — A hydraulic drive with submersible-rated components and pulleys positioned by divers. Electric drives cannot be used at the waterline. Where two of those apply at once, specify for the harsher of the two — under-specifying is what puts the part back on the bench a month later. Send us the duty and we will confirm the execution.

Ordering this from SES.

Barrier the whole wire path and keep everybody outside it. A wire that parts under tension whips the full length of the loop, and the exclusion zone is decided before the first pulley is bolted down. Send the designation off the failed part and we will confirm the Tyrolit equivalent and stock position.